MES Software

Monitor Your Shop Floor in Real Time, Boost OEE

Custom MES Software Development

We develop custom MES software tailored to your exact processes. From work orders and operation tracking to OEE and downtime analysis and quality control, we digitize your entire shop floor in a single system — collecting machine and PLC data in real time to improve production visibility and efficiency.

MES Modules & Features

Real-Time Production Monitoring

Monitor the production line, workstations and machine states live from a single panel

Work Order & Operation Tracking

Plan work orders by operation and track progress and completion status in real time

OEE & Performance Analytics

OEE and productivity reports with availability, performance and quality breakdowns

Downtime & Breakdown Logs

Record downtime causes automatically and manually, and find the root cause with loss analysis

Quality & Scrap Tracking

Operation-based quality control, scrap/waste causes and reject record management

Machine/PLC (SCADA) Integration

Automated data collection from PLCs, SCADA and sensors for real-time shop-floor production data

Production Monitoring & OEE Tracking

Monitor your entire shop floor in real time. Track work orders, machine states, OEE and downtime data from a single panel.

✓Live production and machine status monitoring
✓Automated data collection via PLC/SCADA
✓Real-time OEE and downtime alerts
✓Work order and operation tracking

ROI Calculator

Discover Your Potential Business Growth

Revenue

Monthly Revenue

/mo

Team

Employee Count

Errors

Current Error Rate

Time

Manual Working Hours

hr/mo

Monthly Revenue Impact

Extra revenue from efficiency

Monthly Cost Savings

Reduced errors and waste

Monthly Labor Savings

Improved team productivity

Total Annual Impact

Estimated annual gain for your business

* Calculations based on industry averages: 5% revenue increase, 60% error reduction and 70% manual process automation.

Results may vary depending on implementation and usage.

Implementation Process

Initial Setup & Planning

2-3 weeks

Shop-floor analysis, process mapping and project timeline creation

✓Defining production processes
✓Identifying lines and machines to monitor
✓Project plan development
✓Team assignment

System Configuration

3-4 weeks

Software installation, workstation/machine definitions and initial configuration to your needs

✓Software installation
✓Machine and workstation definitions
✓OEE and downtime reason settings
✓Initial system tests

Data Migration & Integration

2-3 weeks

Migrating production data and connecting with ERP/SCADA/PLC systems

✓Product and work order data migration
✓PLC/SCADA data connection
✓ERP integration
✓Validation checks

Training & Go-Live

3-4 weeks

Comprehensive production and shop-floor staff training and phased system rollout

✓User training sessions
✓Documentation delivery
✓Pilot line launch
✓Full system go-live

Business Benefits

OEE Increase

By spotting bottlenecks instantly with real-time production monitoring and automated data collection, manufacturers meaningfully raise overall equipment effectiveness (OEE).

OEE increase: +20%

Downtime

With automated downtime and breakdown logs that analyze loss causes down to the root, factories sharply reduce unplanned downtime.

Downtime: -30%

Production Visibility

Work orders, operation statuses and machine data are consolidated in a single panel, giving full, real-time visibility across the shop floor.

Visibility: Real-time

Scrap/Waste

With quality and scrap tracking, defects are caught early, significantly lowering scrap and waste rates.

Scrap: -25%

MES Software Pricing & FAQ

What is MES (a manufacturing execution system)?

MES is a production monitoring system that collects work orders, operations, machine states and quality data on the shop floor in real time to track OEE and productivity, digitally managing the entire floor.

How long does custom MES software take to build?

It depends on scope, but a working version with core modules is typically live within 8-12 weeks. The extent of machine integrations affects the timeline; we define the exact plan during discovery.

How is MES software pricing determined?

Pricing is based on the number of modules, integrations (ERP, SCADA/PLC), the number of machines and lines to monitor, and user count. Contact us for a tailored quote.