Custom MES Software

Monitor Your Shop Floor in Real Time, Boost OEE

Custom MES Software Development

We develop custom MES software tailored to your exact processes. From work orders and operation tracking to OEE and downtime analysis and quality control, we digitize your entire shop floor in a single system - collecting machine and PLC data in real time to improve production visibility and efficiency.

MES Modules & Features

Real-Time Production Monitoring

Monitor the production line, workstations and machine states live from a single panel

Work Order & Operation Tracking

Plan work orders by operation and track progress and completion status in real time

OEE & Performance Analytics

OEE and productivity reports with availability, performance and quality breakdowns

Downtime & Breakdown Logs

Record downtime causes automatically and manually, and find the root cause with loss analysis

Quality & Scrap Tracking

Operation-based quality control, scrap/waste causes and reject record management

Machine/PLC (SCADA) Integration

Automated data collection from PLCs, SCADA and sensors for real-time shop-floor production data

Production Monitoring & OEE Tracking

Monitor your entire shop floor in real time. Track work orders, machine states, OEE and downtime data from a single panel.

✓Live production and machine status monitoring
✓Automated data collection via PLC/SCADA
✓Real-time OEE and downtime alerts
✓Work order and operation tracking

Implementation Process

Initial Setup & Planning

Scope dependent

Shop-floor analysis, process mapping and project timeline creation

✓Defining production processes
✓Identifying lines and machines to monitor
✓Project plan development
✓Team assignment

System Configuration

Scope dependent

Software installation, workstation/machine definitions and initial configuration to your needs

✓Software installation
✓Machine and workstation definitions
✓OEE and downtime reason settings
✓Initial system tests

Data Migration & Integration

Scope dependent

Migrating production data and connecting with ERP/SCADA/PLC systems

✓Product and work order data migration
✓PLC/SCADA data connection
✓ERP integration
✓Validation checks

Training & Go-Live

Scope dependent

Comprehensive production and shop-floor staff training and phased system rollout

✓User training sessions
✓Documentation delivery
✓Pilot line launch
✓Full system go-live

Business Benefits

OEE Increase

By spotting bottlenecks instantly with real-time production monitoring and automated data collection, manufacturers meaningfully raise overall equipment effectiveness (OEE).

OEE increase: +20%

Downtime

With automated downtime and breakdown logs that analyze loss causes down to the root, factories sharply reduce unplanned downtime.

Downtime: -30%

Production Visibility

Work orders, operation statuses and machine data are consolidated in a single panel, giving full, real-time visibility across the shop floor.

Visibility: Real-time

Scrap/Waste

With quality and scrap tracking, defects are caught early, significantly lowering scrap and waste rates.

Scrap: -25%

Start with a Call

Every system we write is built for one company. We do not sell a ready-made product. Tell us what you want to do and we will reply the same working day, and you get the scope, the timeline and the price in writing before anything is signed.

See what we have built for other companies

Price and Timeline Follow the Scope

There is no price list and no standard delivery time, because the scope decides both. How many modules there are, who logs in, which systems it has to talk to and how much data has to be moved all change the figure and the date.

After a short call and a technical review you receive a document with the scope, the timeline and the price written in it. You read that before anything is signed.

MES Software Pricing & FAQ

What is MES (a manufacturing execution system)?

MES is a production monitoring system that collects work orders, operations, machine states and quality data on the shop floor in real time to track OEE and productivity, digitally managing the entire floor.

How long does custom MES software take to build?

It depends on scope, but a working version with core modules is typically live within 8-12 weeks. The extent of machine integrations affects the timeline; we define the exact plan during discovery.

How is MES software pricing determined?

Pricing is based on the number of modules, integrations (ERP, SCADA/PLC), the number of machines and lines to monitor, and user count. Contact us for a tailored quote.